Basic Information |
|
|
Seal Type |
QT-12D Mechanical Seal |
A high - performance mechanical seal designed for industrial pumping systems, ensuring reliable operation and efficient sealing under various conditions. |
Model |
QT-12D |
This model is engineered to meet the demanding requirements of different fluid handling applications. |
Materials |
|
|
- Rotating Ring |
Tungsten Carbide |
Tungsten carbide provides excellent hardness and wear resistance, enabling the rotating ring to endure high - speed and high - pressure operations, thus extending the seal's overall lifespan. |
- Stationary Ring |
Silicon Nitride |
Silicon nitride offers good corrosion resistance, high strength, and a smooth surface finish, which are essential for effective sealing and minimizing friction. |
- O - Ring |
Ethylene - Propylene Diene Monomer (EPDM) |
EPDM O - ring ensures a tight seal and is highly resistant to water, steam, and many polar substances, making it suitable for a wide range of media. |
Size Specifications |
|
|
Shaft Diameter Range |
25 - 60 mm |
The seal can be installed on shafts with diameters within this range, making it adaptable to numerous pump shaft sizes commonly used in industrial settings. |
Seal Chamber Inner Diameter |
35 - 70 mm |
Designed to fit into seal chambers with inner diameters in this range, ensuring proper installation and optimal performance. |
Seal Width |
9 mm |
The 9 - mm width is carefully selected to balance effective sealing and reduced frictional forces, contributing to energy efficiency. |
Performance Parameters |
|
|
Working Pressure |
Maximum 2.0 MPa |
Under normal operating conditions, the seal can withstand a maximum pressure of 2.0 MPa, preventing leakage of the pumped fluid and maintaining system integrity. |
Working Temperature |
-30ºC - 180ºC |
Capable of operating effectively within this broad temperature range, suitable for applications with extreme cold or high - temperature requirements. |
Linear Velocity |
Maximum 12 m/s |
The seal is designed to handle a maximum linear velocity of 12 m/s, ensuring stable performance even in high - speed rotating pumps. |
Applicable Media |
|
|
- Water - based Fluids |
Suitable for potable water, process water, and aqueous solutions with a pH range of 2 - 13. |
|
- Oil - based Fluids |
Compatible with mineral oils, synthetic lubricants, and some vegetable - based oils. |
|
- Chemical Fluids |
Resistant to weak acids, alkalis, and many organic solvents. |
|
Installation and Maintenance |
|
|
Installation Method |
Axial Installation |
Installed axially onto the pump shaft following a precise installation procedure to ensure correct alignment and a secure seal. |
Installation Torque |
18 - 22 N·m |
During installation, applying a torque within this range secures the seal firmly without causing damage to its components. |
Maintenance Cycle |
Every 4000 operating hours |
Regular maintenance is recommended every 4000 operating hours. This includes visual inspection for signs of wear, leakage, and proper functioning of the seal components. |
Storage Conditions |
Store in a dry, dark environment at a temperature between 5ºC - 25ºC. Avoid exposure to direct sunlight and strong oxidizing agents. |
Proper storage conditions preserve the seal's material properties and prevent premature degradation. |
Quality and Certification |
|
|
Service Life |
Approximately 2 - 3.5 years under normal operating conditions |
With proper operation and regular maintenance, the QT-12D seal can provide reliable service for 2 - 3.5 years. |
Leakage Rate |
≤0.05 mL/h |
Engineered to have an extremely low leakage rate, ensuring minimal fluid loss and maintaining environmental and operational safety. |
Certification Standards |
ISO 9001, ISO 14001 |
Complies with ISO 9001 quality management system standards and ISO 14001 environmental management system standards, guaranteeing high - quality product and environmental sustainability. |
Other Characteristics |
|
|
Vibration Resistance |
Can withstand vibrations with a frequency range of 8 - 60 Hz and an amplitude of 0.6 mm. |
Designed to maintain its sealing performance in environments with significant vibration, ensuring stable operation of the pumping system. |
Self - lubricating Property |
The seal faces are treated with a special self - lubricating coating, reducing friction and wear and enhancing the seal's durability. |
This self - lubricating feature minimizes the need for additional lubrication and improves the overall efficiency of the seal. |