Basic Information |
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Seal Type |
QT-502 Mechanical Seal |
A high-performance mechanical seal designed for a wide range of industrial applications to ensure reliable and efficient sealing. |
Model |
QT-502 |
Specifically engineered to meet the demands of various pumping systems and operating conditions. |
Materials |
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- Rotating Ring |
Silicon Carbide (SiC) |
The rotating ring made of silicon carbide offers excellent hardness and wear resistance, enabling it to withstand high-speed and high-pressure operations with minimal wear. This ensures a long service life for the seal. |
- Stationary Ring |
Aluminum Oxide Ceramic |
The stationary ring crafted from aluminum oxide ceramic provides superior corrosion resistance and a smooth surface finish, which is essential for effective sealing and reducing friction. |
- O-Ring |
Fluoroelastomer (FKM) |
The FKM O-ring is highly resilient and offers a tight seal. It is resistant to a broad spectrum of chemicals and can operate within a wide temperature range, ensuring reliable performance in different media environments. |
Size Specifications |
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Shaft Diameter Range |
25 - 55 mm |
This mechanical seal is compatible with pump shafts having diameters within this range, making it suitable for a variety of pump sizes and applications. |
Seal Chamber Inner Diameter |
35 - 65 mm |
Designed to fit into seal chambers with inner diameters falling within this interval to ensure proper installation and optimal sealing performance. |
Seal Width |
9 mm |
The 9 mm width of the seal is carefully selected to balance effective sealing and reduced friction, contributing to the overall efficiency of the pumping system. |
Performance Parameters |
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Working Pressure |
Maximum 1.8 MPa |
Under normal operating conditions, the QT-502 seal can handle a maximum working pressure of 1.8 MPa, preventing the leakage of the pumped fluid and maintaining system integrity. |
Working Temperature |
-25ºC - 140ºC |
Capable of operating effectively within this temperature range, it can adapt to both cold and relatively high-temperature applications, making it versatile for different industrial processes. |
Linear Velocity |
Maximum 12 m/s |
The seal is engineered to withstand a maximum linear velocity of 12 m/s, ensuring stable performance even when the pump is operating at high speeds. |
Applicable Media |
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- Water-based Fluids |
Suitable for clean water, process water, and various aqueous solutions with a pH range of 2 - 12. It can handle both acidic and alkaline water-based media effectively. |
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- Oil-based Fluids |
Can be used with common lubricating oils, gear oils, and some synthetic oil-based fluids. It provides reliable sealing for oil circulation systems. |
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- Chemical Solutions |
Resistant to many common chemical solutions, such as mild acids, alkalis, and some organic solvents, making it suitable for chemical processing applications. |
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Installation and Maintenance |
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Installation Method |
Axial Installation |
The seal is installed axially onto the pump shaft following a precise installation procedure to ensure proper alignment and a secure seal. |
Installation Torque |
12 - 18 N·m |
During installation, a torque within this range should be applied to secure the seal in place without causing damage to the seal components. |
Maintenance Cycle |
Every 4000 operating hours |
Regular maintenance is recommended every 4000 operating hours. This includes inspecting the seal for signs of wear, leakage, and proper alignment. Any necessary adjustments or replacements should be carried out promptly. |
Storage Conditions |
Store in a dry, cool environment at a temperature between 5ºC - 25ºC. Keep away from direct sunlight and sources of heat or moisture. |
Proper storage conditions help maintain the quality and integrity of the seal components, ensuring their readiness for installation and optimal performance when in use. |
Quality and Certification |
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Service Life |
Approximately 2 - 3 years under normal operating conditions |
With proper operation and maintenance, the QT-502 mechanical seal can provide reliable service for a period of 2 to 3 years, reducing the need for frequent replacements. |
Leakage Rate |
≤0.1 mL/h |
The seal is designed to have a very low leakage rate, ensuring that the pumped fluid remains within the system and minimizing the risk of environmental contamination or product loss. |
Certification Standards |
ISO 9001, ISO 14001 |
The QT-502 seal meets the requirements of ISO 9001 quality management system standards and ISO 14001 environmental management system standards, demonstrating its quality and environmental responsibility. |
Other Characteristics |
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Vibration Resistance |
Can withstand vibrations with a frequency range of 5 - 50 Hz and an amplitude of 0.5 mm. |
Engineered to maintain its sealing performance even in environments with moderate levels of vibration, ensuring stable operation of the pumping system. |
Self-lubricating Property |
The seal surfaces are treated with a self-lubricating coating to reduce friction and wear. |
This self-lubricating feature helps to extend the service life of the seal and improves the overall efficiency of the pumping system by minimizing energy consumption due to friction. |