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Parameter | Value/Description | Unit/Note |
---|---|---|
Material | - 42CrMo (Standard) - 20CrMnTi (for carburizing) - Stainless Steel (304/316 for corrosion resistance) |
High-strength alloy steel for durability |
Heat Treatment | - Quenched and Tempered (HB 280-320) - Carburized and Tempered (HRC 58-62) |
Improves surface hardness and core toughness |
Shaft Diameter | 20-200 mm (custom sizes available) | Standard range; larger diameters upon request |
Length | 50-1500 mm | Customizable based on gearbox design requirements |
Keyway Standard | ISO 287-1, ANSI B17.1 | Metric or imperial keyways available |
Surface Finish | - Shaft Journal: Ra ≤1.6 μm - Gear Teeth: Ra ≤3.2 μm |
Reduces friction and wear in rotating components |
Tolerance Class | - Shaft Diameter: h6-h9 - Straightness: ≤0.02 mm/m |
Meets precision requirements for gear meshing |
Load Capacity | - Torsional: 50-5000 N·m - Radial: 5-200 kN |
Varies by material and shaft diameter |
Speed Rating | ≤3000 rpm | Standard; higher speeds possible with balanced designs |
Corrosion Protection | - Black Oxide Coating - Nickel Plating - Zinc Phosphate |
Optional for harsh environments |
Applications | - Industrial Gearboxes - Conveyor Systems - Pumps and Compressors |
Compatible with helical, bevel, and spur gears |
Manufacturing Processes | - CNC Machining - Hobbing (for gear teeth) - Grinding |
Ensures dimensional accuracy and surface quality |